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EPP Design |
The Next Step in EPP Design
Evolution
Rick
Powers
My first involvement with radio
control gliders occurred in 1971. I acquired a Windward (the
smaller sibling of the Windfree), equipped with Kraft radio
gear. We were amazed at the degree of miniaturization in the
Kraft system but compared to today's equipment it was bulky
and heavy. With this system I learned the basics of slope
soaring and amazed my father at how quickly I became
proficient at slope soaring. Years later, after college, I
got back into R/C soaring. The new generation of R/C gear
also made flying and construction easier, thus adding to the
fun. I returned to basics, flying a generic 2 meter balsa
airplane, just to re-hone my skills. One thing let to
another, and soon our group of soaring buddies sought out
slopes with more radical winds which required a higher level
of skill.
In our particular region, the
Santa Cruz mountains above Palo Alto, we can find flying
sites with fantastic lift as Pacific winds blow over the San
Francisco peninsula mountains on their way inland. We found
that the basic 2-meter balsa airplanes were not sufficiently
tough to survive the repeated rough landings typical of
these rugged flying sites.
I then met a flier who had a
"Geek", an innovative slope soarer made by Steve Hinderks'
Birdworks in Oregon and now, unfortunately, no longer in
production. This had to be the answer! I bought a kit, then
built and flew it. The use of plastic composites and durable
foam in the Geek was well before its time. This was our
first experience with an "indestructible" airplane. The
could survive the most violent crashes due to its
construction.
We had lots of fun flying in
driving rain, darting about with our Geeks, loving every
minute of it. We even had some "combat" collisions, and
enjoyed the excitement of watching our Geeks tumble out of
the sky. But there was a problem. While the Geek was superb
in very high winds, it just didn't fly very well in lighter
lift. With its small wing span it had a fairly heavy wing
loading, and needed lots of lift to fly. We found it flew
best in near storm conditions.
We then discovered Dave's
Aircraft Works foamie fighters. Dave Sanders is the
respected leader in PSS slope gliders, and we built and flew
kits of his P-51 Mustang. The foamie fighters are a great
series, and they fly well. We learned how to line-up an
attack, and how to fly out of a collision (the two basic
combat skills), and had tons of fun.
During this time, I had the
good fortune to pick up a used SR-7, a great design made by
Bob Martin. It has a duralene fuselage and a 1/64"
ply-skinned white foam wing. The SR-7 is a screamer on the
slopes! With this airplane I was able to do more consecutive
rolls and to achieve higher speeds than I had ever before in
my life. The SR-7 was a great design, but unfortunately it
was heavy and did not survive rough landings or crashes very
well.
So you can guess the next step.
Why not learn from the advances made in the SR-7, and make
them available for the sport flyer in EPP? What we liked
about the SR-7 was its highly tapered wing planform, a
design that allows the airplane to generate fast roll rates.
We knew that the SR-7 was fast, highly maneuverable, but it
was heavy and therefore needed strong winds to keep it
aloft. Besides, despite the duralene fuselage, it still
suffered damage during rough landings or crashes.
We went to the drawing board,
and using some of the basic parameters of the SR-7 adapted a
somewhat similar planform to an EPP design. One of the
technical challenges was how to cut EPP foam with a high
degree of taper. If one looks closely at the currently
available EPP designs, one will notice that most of the wing
planforms are made with minimal taper. This is due to the
fact that it is difficult to cut a wing core from EPP with
significant taper, more difficult than from blue or white
foam. What generally happens is that the cutting wire is too
cold at the root and too hot at the tip of the wing core.
We have found a proprietary
method for making a highly tapered cut with EPP wing cores.
It involves fine tuning the cutting wire in terms of
diameter, current, temperature, and cutting speed so that we
obtain a good cut all along the wing. This takes a
considerable amount of skill, much more so than for the
average mildly tapered wing. Our wing cutting expert has
mastered this, and is turning out excellent quality wings
with a high degree of taper. Measured without the ailerons,
our cores have a 12" root chord and 3" tip chord, for a
taper ratio of 0.25. Full span ailerons (2" chord) are used,
and they give our EPP design its tremendous roll rate (note
that the ailerons area full 40% of chord at the tip!) The
large (% of chord) ailerons coupled with the highly tapered
wind results in high rotational forces (from the ailerons)
and a low damping in roll (due to the distribution of the
wing area). For a wing spar we have chosen
wound-glass-fiber/black epoxy tubes, which are light and
strong. This spar combined with EPP cores make for a wing
that is quite nearly indestructible. I have yet to see one
fail!
We also spoke to our EPP
manufacturer, and were able to obtain a higher density EPP
for the fuselage of our new design. Most EPP is 1.3 lb/ft3
density, and but decided to use 1.9 lb/ft3 EPP for our
fuselage (the wing uses 1.3 lb/ft3 density EPP). This gives
us a fuselage that is quite nearly indestructible. It
efficiently and safely houses the radio gear. Tail surfaces
are coroplast. We chose the RG-15 airfoil for its proven
performance (good lift with good speed penetration). This
airplane is able to achieve greater top speeds because of
its special low-drag fuselage coupled with the modestly
cambered airfoil. There is a significant reduction in drag
with a highly tapered wing. When pulling Gs (i.e., at high
lift coefficients) the induced drag of an untapered wing
results in a significant increase in total drag. The
differences in actual flight are noticeable and are truly
amazing!
Put it all together and you
have one great looking airplane that has outstanding flight
performance. It will soar well in light air; it will do high
rate axial rolls; it will fly inverted with ease, and will
do inside and outside loops. It will thrill both the pilot
as well as onlookers. In a combat zone, it can hover above
the pack, then quickly dive and swoop on an opponent. This
airplane can score kills like no other. And all this while
looking great!
The name of the airplane is the
F-21 "Predator". It is available from RPV Industries, Palo
Alto CA (650) 493-5502 ($59 + shipping). e-mail to
rpvi@aol.com.
There is an informative web page at
http://members.aol.com/Rpvi/F-21.html.
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